Customer case study

Gubbels Kwekerijen

30 hectares
NL
Quality Control

100%

Quality Control

100%

Labour savings

100%

Labour savings

100%

Claim reduction

20-50%

Claim reduction

20-50%

ROI

<3 years

ROI

<3 years

Camera EasyX checks quality one hundred percent

Gubbels Kwekerijen no longer relies on human eyes to check the quality of its bell peppers. At its Siberië location in Maasbree, Vision technology combined with EasyX's AI network now checks and sorts all bell peppers. This saves labour and improves quality, says head of logistics Mark Steegh. "A camera never gets tired."

Gubbels Kwekerijen grows red, yellow and green bell peppers that find their way to the European market via Veiling ZON. The red and green bell peppers are sorted on site using a six-line sorting machine; the yellow bell peppers go to ZON's central sorting facility. The company is struggling with an increasingly tight labour market. Steegh: "It is becoming increasingly difficult to find people for this type of work."

The nursery had an average of three employees working on the production line, two of whom were experienced, says Steegh. "The third position was filled by temporary workers. It often happened that after a while, these workers preferred to do other work." In addition, physical and mental strain play a major role. "With the experienced ladies, you notice that their performance is better in the morning. As the day progresses, fatigue sets in and performance declines. We are not made to focus for such long periods of time."

This decline in performance entails risks. Less focus can mean lower quality output, he says. "That can lead to complaints or claims. A camera never gets tired and continues to check quality one hundred percent."

A decline in performance entails risks. Less focus can mean that lower quality is delivered. This can lead to complaints or claims. A camera does not get tired and continues to monitor quality 100 per cent.

Mark Steegh (Head of Logistics) at Gubbels Nurseries

Trust in Gearbox

The final decision to go with EasyX was made after a visit to fellow grower Wijnen Square Crops (now Van Gog Kwekerijen) in Grubbenvorst. “Erik Gubbels and I were quickly enthusiastic about what we saw there. That's where we decided to go with Gearbox. We felt confident about Gearbox from the very first moment.”

Within the EasyX concept, Vision technology and AI work closely together. Multiple photos are taken of each pepper, which are then assessed by the AI network. Using an intuitive user interface, growers can set their own quality profiles, tailored to the requirements of different customers. A key advantage is that EasyX can be integrated into both existing and new sorting lines.

Smooth implementation

The system was implemented during the winter period. The implementation, communication and collaboration went smoothly right from the start, says Steegh. "At the start of the season, external factors caused us some problems with the palletiser, which disrupted the sorting line for a while. Fortunately, Gearbox had the knowledge and expertise to resolve this quickly for us."

The service is particularly impressive. "Problems are dealt with very quickly. If there is an issue, I call and they log in immediately to take a look. Almost everything can be resolved remotely. I think that service is a real plus point."

Added value in summer

As the season progresses, Steegh expects the added value of EasyX to become more apparent. "We are still at the beginning of the season. The quality is generally so good that we mainly see a few cases of tip rot or some cutting damage." Traditionally, the proportion of second-class peppers increases in the summer. "That's when we expect EasyX to really show its value."

‘Do it immediately’

Steegh sees mainly advantages in terms of logistics, but what about the financial side? “We did some calculations beforehand, but with a living product, things can change quickly. Varieties, pests and climate all have an influence.” Nevertheless, his advice is clear: “I would say to every fellow grower: do it right away. Especially when I see how Gearbox organises the service.”

Smarter growing starts here.

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