Search [![Gearbox Innovations logo](https://www.gearboxinnovations.com/static/gearbox-logo-color.svg) Gearbox](https://www.gearboxinnovations.com/en) Menu Menu [Crops](https://www.gearboxinnovations.com/en/crops) [Solutions](https://www.gearboxinnovations.com/en/our-solutions) [Contact](https://www.gearboxinnovations.com/en/contact) - EN - - [NL](https://www.gearboxinnovations.com/nl/onze-oplossingen/gearstation-groenten) [Contact](https://www.gearboxinnovations.com/en/contact) - [Home](https://www.gearboxinnovations.com/en) - [Our solutions](https://www.gearboxinnovations.com/en/our-solutions) - GearStation Vegetables # **AI-driven quality control with** the GearStation [Vegetables](https://www.gearboxinnovations.com/en/crops/vegetables) The GearStation tomato is an in-line solution for quality and weight control of tomatoes. The unique **Vision AI software** assesses each box and sorts by colour, quality and weight. Automated sorting of crates makes it possible to **structurally reduce sorting costs**. In addition, **eye workers** can **be specifically adjusted based on data** rather than random samples. The result is **less product loss, more efficient deployment of personnel and a higher margin per box**. **Insight into harvest worker data** -driven coaching and objective bonus remuneration **Understanding crop diseases** and pests**in relation** to the harvest path Choosing between **weight and volume charges** per box Improvement in overall **delivery quality** [All benefits](https://www.gearboxinnovations.com/en/our-solutions/gearstation-vegetables#brein) Uw browser ondersteunt de video tag niet. Labour savings 40% Claim reduction 20-50% Quality Control 100% ROI 2-5 years The brain ## How the GearStation works Our GearCore software platform assesses whether the product meets the necessary quality standards. Both vision and AI techniques are used for this purpose. You determine the quality standard for this assessment yourself via the user-friendly control interface. **Each quality characteristic** can be set separately. This prevents the wrong product from ending up with the customer. - Up to **40% labour savings** - Consistent **quality assessment of 2,500 boxes per hour** - **Reduces claims** - **Can be integrated into existing processing lines** from TAKS, NEXT, Viscon, etc. - Suitable for **boxes, punnets, trays and crates** ### Real-time data and reports Real-time insight into harvested quality and container weight per hour, day, week, month, year per cultivation location, path number and employee. [](https://www.youtube-nocookie.com/embed/jQzrzMbdU0A&mute=0&muted=false&autoplay=1) ## These growers, among others, rely on this Gearbox solution. ## Applications of the GearStation Vegetables Go directly to: [5 kilogram box inspection](https://www.gearboxinnovations.com/en/our-solutions/gearstation-vegetables#application-0) [Punnet and tray inspection](https://www.gearboxinnovations.com/en/our-solutions/gearstation-vegetables#application-1) [Crate inspection](https://www.gearboxinnovations.com/en/our-solutions/gearstation-vegetables#application-2) Reducing risks ## 5 kilogram box inspection The GearStation 5 kg box ensures 100% in-line quality inspection of the work delivered by man and machine. This adds an **objective quality measurement** to the work registration and directly saves labour at the weighing station. The 30×40 and 60×40 cm boxes containing, for example, vine tomatoes that are of the correct weight and quality can now **be palletised without human intervention.** The link to the labour registration system allows **harvest quality** to be **further improved** through targeted instruction of individuals. At the same time, we collect crop information about time per greenhouse, cultivation and season. ### Application - Tomato processing line - For a palletiser [5 kilo doos inspectie View video www.youtube.com](https://www.youtube-nocookie.com/embed/hDiOmGAIKqg&mute=0&muted=false&autoplay=1) Reducing risks ## Punnet and tray inspection The GearStation provides 100% in-line quality inspection of the work delivered by people and machines. The GearStation punnet inspection is a digital quality control officer and **accurately and consistently assesses the quality of vegetables, fruit and flowers in trays or punnets 24/7.** Using the latest camera technology and artificial intelligence (AI), it prevents the wrong product from ending up with the customer immediately after processing. You determine the quality standard for this assessment yourself via the **user-friendly control interface.** Each quality characteristic can be set separately. ### Application - Before and after a flow pack - Before and after a heat seal [Punnet en schaal inspectie View video www.youtube.com](https://www.youtube-nocookie.com/embed/okHczycsqiE&mute=0&muted=false&autoplay=1) Reducing risks ## Crate inspection This digital container inspector accurately and consistently assesses the quality of reusable containers 24/7 for residual organic material, stickers, damage, etc. ### Advantages of the GearStation crate inspection - **A reliable insight** into the quality of incoming reusable packaging - By discarding dirty containers, you contribute to a **cleaner container pool.** - **Reducing the risk of virus spread** - **Minimising damaged packaging** prevents damage to the product. - **Reduction in labour costs/fewer disruptions** later in the process ### Application - Upon receipt of returnable packaging - After a keg washer - For the sorting machine [Krat inspectie View video www.youtube.com](https://www.youtube-nocookie.com/embed/0sZ4lhB9zsQ&mute=0&muted=false&autoplay=1) ## The GearStation can be integrated into existing processing lines and works together with these partners, among others. ## Media Two GearStations for quality control integrated with TAKS's existing processing line. Customer cases ## Proven GearStation solutions in practice [GearStation Vegetables](https://www.gearboxinnovations.com/en/our-solutions/gearstation-vegetables) [''We can now collect four times as much data in the same amount of time. The more data we have, the smarter the GearStation becomes.'' 90 hectares 6 Locations NL 250,000 kg tomatoes per day](https://www.gearboxinnovations.com/en/customer-cases/schenkeveld) [GearStation Vegetables](https://www.gearboxinnovations.com/en/our-solutions/gearstation-vegetables) [“During our automation process, we took a critical look at where we could make improvements. This led us to the factor of labour.” 56 hectares 250,000 tomatoes per day 7 Locations NL](https://www.gearboxinnovations.com/en/customer-cases/the-valley-growers-united) Previous Next Data driven ## Vision and AI provide relevant data All collected data is processed in real time and presented in clear dashboards. This not only gives companies insight into the current quality of their products, but also into broader trends, for example per employee, per greenhouse, per supplier or per season. This data-driven approach enables continuous improvement of processes: employees can be trained in a more targeted manner, suppliers can be managed more effectively, and quality criteria can be tailored more accurately to market demand. [Further information](https://www.gearboxinnovations.com/) ## Want to know more? Curious about what our GearStation can do for your company? We are here to assist you. [Request information](mailto:sales@gearboxinnovations.com) Thomas - Sales Manager